12–28%
Reduction in unplanned downtime (year one)
Portfolio · Ignition-native builds
Each dossier below is a technical narrative: signal path, integration seams, operator UX choices, and the KPI sponsors accepted in FAT/SAT. Representative programs—built how we deliver on live floors, not pitch decks.
Outcomes
Illustrative ranges from comparable discrete, process, and regulated programs—aligned to how operations and IT score success in quarterly reviews.
12–28%
Reduction in unplanned downtime (year one)
35–50%
Faster exception detection vs. spreadsheet rounds
< 90 days
Typical pilot-to-production path for a vertical slice
Single pane
One Ignition stack from SCADA through MES reporting
Industry context
Consolidated plant models, analytics at the edge, audit-ready lineage—the territory these dossiers cover.
Illustrative index · normalized (2019 = 100)
Share of lines with brokered MQTT / UNS-style naming
Delivery model
We prototype where work happens: shift handovers, alarm floods, and the three screens line leads actually use. Integrations are contracts—SAP IDs, lot keys, equipment master—with tests your QA team can replay. That is why these dossiers emphasize signal chain and acceptance framing, not decorative UI mockups.
How we engage
Namespace design, ERP touchpoints, and risk register—aligned with IT security and OT maintenance windows.
One line or cell end-to-end: PLC → gateway → SCADA/MES → reporting—with tracing you can defend in review.
Promote standards, stress MQTT bridges, document rollback—so expansion doesn’t erase your pilot gains.
Dashboards that drive daily stand-ups; change control that keeps validated systems in compliance.
Sectors
Programs span automotive tier suppliers, batch pharma & biotech adjacent processes, food & beverage with SAP-heavy backends, and discrete assembly with multi-site Edge footprints.
“We stopped debating whose spreadsheet was right. Ignition became the system of record for shift performance—and IT finally had a governed path off ODBC hacks.” — Composite feedback theme from manufacturing sponsors (OEE & MES rollouts)
Pick a vertical slice: Allen-Bradley tags to OEE, SAP work orders meeting Ignition MES, twelve Edge nodes behind one hub, UNS at automotive scale, or digital QMS with disposition holds. Each dossier is written for technical buyers and executive sponsors.
Perspective for the floor, SAP PM for planned time, PLC state model for micro-stops—one equipment UDT so SCADA and MES never disagree on the same minute.
Open dossier →Edge gateways, plant broker, enterprise hub—topic law that survived an acquisition without renaming every tag.
Open dossier →Lot narrative, e-signatures, historian-backed evidence for QA release.
Open dossier →Work order release, confirmations, quality results—one handshake contract.
Open dossier →Containerized cells, spool-to-disk on link loss, promoted images from a golden pipeline.
Open dossier →Inspections tied to equipment and material master; out-of-tolerance stops the MES path until disposition.
Open dossier →